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MGF & TF Timing Gear & Belts

Timing Gear & Belts

The K-series engine is an interference engine: if the timing belt fails, the pistons contact the valves and the engine is wrecked in seconds. This makes the timing belt the single most important scheduled replacement on the car, and the one that most rewards attention to production-change detail because the specification changed more than once during MGF and TF production. The factory replacement interval is 60,000 miles or 5 years for the MGF and 60,000 miles or 4 years for the MG TF, the TF interval was shortened to reflect the hotter operating temperatures of the revised engine bay. Many specialists recommend MGF owners adopt the TF's 4-year interval for peace of mind. Low-mileage cars reach the calendar limit long before the mileage limit, and age rather than wear is the usual failure mode. The 23mm and 26mm Belt Transition The most important production change in the K-series timing system is the transition from a 23mm-wide timing belt with a manually-set tensioner to a 26mm-wide belt with a spring-loaded automatic tensioner. On non-VVC 1.8-litre engines this change took place at engine numbers J31 274137/274138 and J32 278811/278812, early engines below these numbers use the 23mm belt (CDU2749) with the manual tensioner (LHP10015), later engines and all 1.6-litre engines use the 26mm belt (LHN100560) with the auto tensioner (LHP100900). This belt change was accompanied by corresponding changes to the crankshaft pulley (LHG100480 ? LHG000010) and the crankshaft timing drive gear (LHB10050 ? LHH100480). The two must be changed together: the early crank pulley can be replaced by the later item, and the early timing drive gear can be replaced by the later item only if the later crank pulley is also fitted. A further change to the camshaft gears (WAM3114 ? LHB101360) took place at the earlier engine breakpoint J31 196826/196827 and J32 197073/197074, along with different camshaft gear bolts (FT108301 ? SX110350) and lock washers (WAM1955 ? LYF000020). All of these changes can be matched forward, early engines can be upgraded to later specification, but all matching parts must be changed together. When ordering individual timing gear components, the engine number is the definitive reference. Tensioner Type, Manual vs Auto The manual tensioner (LHP10015) on early 23mm-belt engines is set by hand using a pedestal bolt, shouldered bolt, and spring-and-sleeve assembly (LHR10005) that is removed after tensioning. Correct tensioning is set by feel and feeler gauge, an experienced fitter's job. The later auto tensioner (LHP100900) on 26mm-belt engines is a spring-loaded unit that maintains correct tension continuously through the belt's life, using an adhesive-patch bolt (LYG101460) and a shouldered bolt (LHT100060). Auto tensioners have their own fitting procedure, the spring is used to preload the tensioner and is then removed before the engine runs. The auto tensioner is significantly more fitter-friendly and is one reason the 26mm belt system is the preferred upgrade path for any owner doing major timing work on an early car. VVC Engines, Two Timing Belts VVC engines (MGF VVC, MGF Trophy 160, MG TF 160) have two timing belts rather than one. The front belt arrangement uses the same manual tensioner (LHP10015) as the early non-VVC cars, this is a VVC-specific carryover and is bundled as a complete front timing belt kit (LHN100390). The VVC front camshaft gears are specific VVC items: a front exhaust gear (LHB101330) and a front inlet gear (LHB101190), these differ from the non-VVC cam gears. A separate rear timing belt (LHN100400) runs at the rear of the engine, driven from the exhaust camshaft, to the two VVC eccentric discs that control the inlet cams. The rear belt has its own tensioner arrangement and dedicated timing cover assemblies. Crucially, the MGF and MG TF use different rear timing covers: MGF uses LJR103510 (inner) and LJR103450 (outer); MG TF uses LJR000110 (inner) and LJR000120 (outer). The covers can be cross-swapped only as a pair, the MGF inner can be replaced by the MG TF inner only if the MG TF outer is also fitted. Both timing belts must be replaced together at every timing belt service on a VVC engine. On a VVC timing belt job, the full service includes main belt, rear belt, both tensioners, and the water pump. Water Pump Is Integral to the Timing Service All MGF and TF K-series engines drive the water pump from the main timing belt. The water pump is not a separate auxiliary-belt-driven accessory, there is no accessory belt on the K-series. The water pump seals (LJQ10003 on the lower front timing cover, LJQ10007 on the upper front timing cover) are included as part of the timing cover assemblies.

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